Custom shields for longwall mines

About us

Tom and Pete Singleton with a canopy and caving shield during a visit to Felgenhauer Steelworks

We’re a family-run company with deep roots in mining

Founded by a former miner and carried forward by the next generation, we combine over 45 years of longwall mining shield design experience with firsthand knowledge of underground conditions. We understand the challenges our clients face — because we’ve faced them too.

A small team means effective

There’s no corporate maze to navigate — just focused, personal service from people who understand the industry and care about getting things right. We are a family and you are a part of it when we’re working with you. We care about project success just as much as your mine does.

Pete Singleton

President

Tom Singleton

Vice President

Mike Carruthers

Production Champion

Monika Polak-Micewicz, Ph.D.

Structural Analyst

Felgenhauer - key vendor partner

In 2022 PSS partnered with Felgenhauer Steelworks to fabricate 37 Tunnel Ridge shield structures. Since then, the teams from both companies have grown into a family serving as a highly efficient, like-minded, customer-centric machine. In the past 3 years PSS and Felgenhauer have teamed up to deliver 492 shield structures to longwall mines in America. That’s almost 30 million pounds of steel worth of shields! There is never a challenge that FSW turns away from and they always stay true to their promises.

Years
0

In operation
as PSS

Years
0

Of experience
in shield design

Projects
0 +

For US longwall
mines

Based in
the U.S

No middlemen
in the process

Real-time project
updates

How we work

From first contact to final delivery, we keep things simple. No long chains of communication or unnecessary meetings — most inquiries are resolved in a single call. You'll speak directly with the people who know your project inside and out.

Custom design
for every project

Every mine is different. That’s why each of our shields is designed from scratch to match your specific conditions and requirements. No off-the-shelf compromises — just exactly what your operation needs.

Prototypes & Production Timeline

Time from drawing board to prototype test completion is around 9 months. After structural testing is complete a full longwall of production shields is fabricated over the course of around 1 year.

Testimonials

PS Systems history

1978
Pete began working at Consol
1988
Pete develops the worldwide adopted Consol shield structure test
2004
65 bases for West Elk delivered
2006
Bowie New base assemblies delivered
2008
Tunnel Ridge longwall ordered full face of shields
2013
13 Emerald shields delivered
2023
37 Tunnel Ridge and 86 Buchanan shields delivered
2025
PSS 25th anniversary
1981
Pete begins engineering shields
2000
PSS is born
2005
Provided 45 replacement shield bases to Loveridge mine
2007
Provided 5 shields structures to Mettiki mine
2009
Buchanan replacement links delivered
2022
Tom and Mike join PSS and PSS partners with FSW to fabricate shields
2024
201 Hamilton shields and 74 Buchanan shields delivered