Custom shields for longwall mines

Products & Services

New shield design and fabrication

Time for new shields? Let’s discuss your needs and start working on a design. You decide how the shield’s worked on, we make sure it is the most reliable shield in the world. Ask any of our customers!

Replacement links, bases, canopies, caving shields, and relay bars

Parts of your shields tearing apart or warping and causing disruption in your production? Let’s put our heads together and design replacements. We take the outer dimensions of your current parts and apply PSS engineering methods to make sure your replacements last longer than your OEM parts.

Replacement castings

Pan connectors tearing out? Base lift wear shoes worn through to the cylinder? Base lift heads cracking? PSS has your back. We design replacement castings and they are in your mine within 14 weeks at approximately half the cost of OEM castings. We’ve got dozens of designs in the arsenal and we’ll design from scratch as needed.

Engineering reports containing repair or replace suggestions based on used shield measurements

Hire PSS to manage your shield tear down and inspection. Let us inspect all main fabrications in your shield and determine repair requirements and potential future (near or long term) problem areas.

Facilitating structural tests on new and used shields and providing engineering reports based on the test results.

Old shields are in your mine but you don’t know how long they’ll last? Let’s ship one to a test rig and see how many cycles it lasts, where it fails first, and what your options are moving forward whether it’s a repair or a replacement.

How we work

From first contact to final delivery, we keep things simple. No long chains of communication or unnecessary meetings — most inquiries are resolved in a single call. You'll speak directly with the people who know your project inside and out.

Custom design
for every project

Every mine is different. That’s why each of our shields is designed from scratch to match your specific conditions and requirements. No off-the-shelf compromises — just exactly what your operation needs.

Prototypes & Production Timeline

Time from drawing board to prototype test completion is around 9 months. After structural testing is complete a full longwall of production shields is fabricated over the course of around 1 year.